Arrangements and methods for controlled flow rate of pneumatic actuated valves

ABSTRACT

An actuator includes a housing defining an inlet port, a piston and a return spring disposed within the housing, and an elastically deformable element. The return spring is configured to apply a biasing force to the piston to move the piston to a spring return position. A first fluid pressure applied to the inlet port moves the piston against the biasing force of the return spring to a first actuated position in which the piston indirectly engages a stop portion of the actuator housing. A second fluid pressure, greater than the first fluid pressure, applied to the inlet port moves the piston against the elastically deformable element to compress the elastically deformable element to move the piston to a second actuated position beyond the first actuated position.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation application of U.S. Ser. No.17/065,784, filed on Oct. 8, 2020, which claims priority to and allbenefit of U.S. Provisional Patent Application Ser. No. 62/913,769,filed on Oct. 11, 2019 and entitled ARRANGEMENTS AND METHODS FORCONTROLLED FLOW RATE OF PNEUMATIC ACTUATED VALVES, the entiredisclosures of which are incorporated herein by reference.

BACKGROUND

Actuators are often used to control the operation of valves and otherfluid system components. An actuator may be of any number of differentdesigns including pneumatic, hydraulic, electric and so on. Fluid drivenactuators use pressurized fluid, such as air, to move one or more fluiddriven actuator members (e.g., pistons, diaphragms, bellows, etc.) inorder to move a valve element (e.g., a rotary valve stem, plug,diaphragm, and/or bellows) for control (e.g., shutoff, metering,directional control) of system fluid passing through the valve.

A conventional actuated valve assembly uses a spring biased pneumaticactuator for two-position operation of the valve between an actuatedposition, in response to pressurization of the actuator inlet port toovercome the biasing spring and move the actuator piston and connectedvalve member, and a normal or return position, in response to venting ofthe actuator inlet pressure and spring movement of the actuator pistonand valve member.

Valve component dimensional tolerances, valve seat wear and/ordeformation, and other such conditions may result in variations in valveflow capacity in the open condition, for example, in one valve overtime, or between valves (e.g., installed in parallel) within a system.The resulting flow deviations may result in inconsistent and/orundesirable conditions.

SUMMARY

In an exemplary embodiment of the present disclosure, an actuatorincludes a housing defining an inlet port, a piston and a return springdisposed within the housing, and an elastically deformable element. Thereturn spring is configured to apply a biasing force to the piston tomove the piston to a spring return position. A first fluid pressureapplied to the inlet port moves the piston against the biasing force ofthe return spring to a first actuated position in which the pistonindirectly engages a stop portion of the actuator housing. A secondfluid pressure, greater than the first fluid pressure, applied to theinlet port moves the piston against the elastically deformable elementto compress the elastically deformable element to move the piston to asecond actuated position beyond the first actuated position.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A illustrates an actuator stroke—pressure curve for a conventionalspring loaded pneumatic actuator;

FIG. 1B illustrates an actuator stroke—pressure curve for an exemplarypneumatic actuator provided with a return spring having an increasedspring rate;

FIG. 1C illustrates an actuator stroke—pressure curve for an exemplary“normally closed” pneumatic actuator provided with an elasticallydeformable element providing for adjustable flow capacity;

FIG. 2 is schematic view of an actuated valve assembly according to anexemplary embodiment of the present disclosure, shown in a spring returnposition;

FIG. 3 is a schematic view of the actuated valve assembly of FIG. 2 ,shown in a first actuated position;

FIG. 4 is a schematic view of the actuated valve assembly of FIG. 2 ,shown in a second actuated position;

FIG. 5 is a side cross-sectional view of a pneumatic actuator includingan elastically deformable element for pressure dependent flowadjustment, according to an exemplary embodiment of the presentdisclosure; and

FIG. 6 is a side cross-sectional view of an actuated valve assembly withanother pneumatic actuator including an elastically deformable elementfor pressure dependent flow adjustment, according to an exemplaryembodiment of the present disclosure.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

While various inventive aspects, concepts and features of the inventionsmay be described and illustrated herein as embodied in combination inthe exemplary embodiments, these various aspects, concepts and featuresmay be used in many alternative embodiments, either individually or invarious combinations and sub-combinations thereof. Unless expresslyexcluded herein all such combinations and sub-combinations are intendedto be within the scope of the present inventions. Still further, whilevarious alternative embodiments as to the various aspects, concepts andfeatures of the inventions—such as alternative materials, structures,configurations, methods, circuits, devices and components, alternativesas to form, fit and function, and so on—may be described herein, suchdescriptions are not intended to be a complete or exhaustive list ofavailable alternative embodiments, whether presently known or laterdeveloped. Those skilled in the art may readily adopt one or more of theinventive aspects, concepts or features into additional embodiments anduses within the scope of the present inventions even if such embodimentsare not expressly disclosed herein. Additionally, even though somefeatures, concepts or aspects of the inventions may be described hereinas being a preferred arrangement or method, such description is notintended to suggest that such feature is required or necessary unlessexpressly so stated. Still further, exemplary or representative valuesand ranges may be included to assist in understanding the presentdisclosure, however, such values and ranges are not to be construed in alimiting sense and are intended to be critical values or ranges only ifso expressly stated. Parameters identified as “approximate” or “about” aspecified value are intended to include both the specified value andvalues within 10% of the specified value, unless expressly statedotherwise. Further, it is to be understood that the drawingsaccompanying the present disclosure may, but need not, be to scale, andtherefore may be understood as teaching various ratios and proportionsevident in the drawings. Moreover, while various aspects, features andconcepts may be expressly identified herein as being inventive orforming part of an invention, such identification is not intended to beexclusive, but rather there may be inventive aspects, concepts andfeatures that are fully described herein without being expresslyidentified as such or as part of a specific invention, the inventionsinstead being set forth in the appended claims. Descriptions ofexemplary methods or processes are not limited to inclusion of all stepsas being required in all cases, nor is the order that the steps arepresented to be construed as required or necessary unless expressly sostated.

The present disclosure contemplates arrangements and methods for varyingthe flow capacity through an actuated shutoff valve, for example, toestablish uniformity of flow in multiple valves in a system, or tocorrect for changes in flow capacity over time (e.g., due to valve seatwear or deformation), or to provide a degree of flow control capabilitywhen used in conjunction with process or positional feedback.

For a conventional pneumatic or fluid driven linear actuator, apressurized fluid is applied to the actuator, through an inlet port, topressurize one or more fluid driven pistons for axial movement of thepiston(s) to an actuated position, for example, to provide for linearmovement of a valve element (e.g., diaphragm, stem tip) in a valve withwhich the actuator is assembled. The actuating fluid pressure applied tothe actuator is sufficient to overcome multiple resistive forces withinthe actuator and/or valve, including, for example, actuator springforces (e.g., for a “normally closed” spring biased actuator), frictionbetween the piston(s) and the actuator housing, and/or resistive forcesof the valve element.

Conventional spring loaded (e.g., “normally closed”) pneumatic actuatorsare generally considered to be two-position actuators having a first,unpressurized or “normal” position (e.g., closed) and a second,pressurized or “actuated” position (e.g., open). While variations inactuator pressure, below the pneumatic pressure required to fullyactuate the actuator and valve, may provide for partial actuation of theactuator piston(s) and valve element, variations in spring rate of thereturn spring and friction resistance of the piston(s) and otheractuator/valve components make it difficult to accurately andpredictably control partial actuation of the actuator through variationof the applied actuator pressure. FIG. 1A illustrates an actuatorstroke—pressure curve for a conventional spring loaded pneumaticactuator, in which actuator pressure driven actuation between the springreturn position s₁ and the fully actuated position s₂ (e.g., engagementof the actuator piston with a mechanical stop) takes place over a narrowpressure range between a first pressure p₁ required to begin theactuation stroke and a second pressure p₂ required for full actuation.

In one embodiment, a spring return actuator may be provided with abiasing spring arrangement having an increased spring rate (e.g., byproviding a stiffer spring and/or additional springs, in parallel and/orin series) such that one or more partial flow positions may morepredictably correspond with one or more predetermined applied actuatorinlet pressures. As one example, the spring return actuator may beprovided with a spring rate that is greater than about five times thespring force in the closed position, as compared to a conventional valveactuator spring rate of less than three times the spring force in theclosed position. This increased spring rate may provide significant,measurable, and predictable differences in actuator pressure required tomove the actuator piston and valve element to one or more incrementalpositions between the normal position and the actuated (e.g., open)position of the valve. One such arrangement is described in co-owned USPatent Application Pub. No. 2019/0226937, entitled “SYSTEMS AND METHODSFOR CONTROL AND MONITORING OF ACTUATED VALVES” (the “937 Application”),the entire disclosure of which is incorporated herein by references.FIG. 1B illustrates an actuator stroke—pressure curve for an exemplarypneumatic actuator provided with a return spring having an increasedspring rate, in which actuator pressure driven actuation between thespring return position s₁ and the fully actuated position s₂ (e.g.,engagement of the actuator piston with a mechanical stop) takes placeover a wider and more predictable pressure range between a firstpressure p₁ required to begin the actuation stroke and a second pressurep₂ required for full actuation, such that a desired partial actuatorstroke s_(i) may be effected by applying a corresponding actuatorpressure p_(i) between the first and second pressures p₁, p₂.

According to an exemplary aspect of the present disclosure, a pneumaticactuator may be provided with an elastically deformable (e.g.,elastically compressible) element (e.g., one or more coil springs,gaskets, and/or Belleville spring washers, or elastically deformabletabs, flanges or other structure) provided with a spring rate orcompressive strength that is sufficient to resist or prevent deformationof the element when a first pneumatic operating pressure is applied tothe actuator to move the fluid driven piston to a first actuatedposition (e.g., against a spring bias force of a return spring in theactuator), for corresponding movement of the valve element (e.g.,diaphragm, stem tip) to a first open position having a first flowcapacity. When the pneumatic pressure applied to the actuator isincreased beyond the first pneumatic operating pressure, the elasticallydeformable element is axially and elastically deformed to permit furtheraxial travel of the piston (and with it, the valve element) to a secondactuated position to provide an increased or second open position havinga flow capacity greater than the first flow capacity. The significantpredetermined spring rate or compressive strength of the elasticallydeformable element also provides for predictable axial travel of thepiston beyond the first actuated position based on the applied actuatorpressure. FIG. 1C illustrates an actuator stroke—pressure curve for anexemplary “normally closed” pneumatic actuator provided with anelastically deformable element providing for adjustable flow capacity inwhich actuator pressure driven actuation between the spring returnposition s1 and a first actuated position s2 (e.g., engagement of theactuator piston with a mechanical stop) is effected by application of afirst actuation pressure takes place over a narrow pressure rangebetween a first pressure p1 required to begin the actuation stroke and asecond pressure p2 required for full actuation.

In some embodiments, the elastically deformable element may be axiallydisposed between a fluid driven piston and an axially fixed stop portionof the actuator. FIGS. 2-4 schematically illustrates an actuated valveassembly 100 including an actuator 120 assembled with a valve 110. Thevalve 110 includes a valve body 111 defining a flow path 112 and a valveelement 113 axially movable with respect to a valve seat 114 betweenspring return (e.g., valve closed) and first actuated (e.g., open)positions to selectively control (e.g., block or permit) fluid flowthrough the valve flow path 112. The actuator 120 includes a housing 121defining a cavity 122 receiving a fluid driven piston 123 operativelyconnected with the valve element 113 for movement of the valve elementbetween first (e.g., closed) and second (e.g., open) positions. A returnspring 124 (or other such biasing member) within the actuator cavity 122biases the piston 123 (and with it, the valve element 113) towards thespring return position (FIG. 2 ) when the actuator is unpressurized (orunderpressurized). When a first operating fluid pressure is applied(e.g., from a source of pressurized fluid S) to the actuator 120 (atinlet port 125), the fluid driven piston 123 is moved, against thereturn spring 124, to a first actuated position (FIG. 3 ), as limited bya stop portion 126 of the actuator, for corresponding movement of thevalve element 113 to a first open position having a first flow capacity.

An elastically deformable element, schematically represented at 127, isaxially disposed within the actuator cavity 122 between the piston 123and the actuator stop portion 126. When the pressure applied to theactuator inlet port 125 is increased beyond a base operating pressure,the elastically deformable element 127 is axially compressed to permitfurther axial travel of the piston (and with it, the valve element) toprovide a second actuated (e.g., increased open) position, for example,having a flow capacity greater than the first flow capacity (FIG. 4 ).

In other exemplary embodiments, the elastically deformable element mayadditionally or alternatively be integral with the piston (e.g., anelastically deformable web of the piston 123 or an elasticallycompressible shaft/stem of the piston) and/or integral with the actuatorstop (e.g., an elastically deformable tab or flange of the actuator stop126).

The elastically deformable element 127 may have a spring rate orcompressive strength that is sufficient to resist or substantiallyprevent compression of the element when the first or base operatingpressure is applied to the actuator to move the fluid driven piston tothe first actuated position. In one such embodiment, the elasticallydeformable element 127 may have a spring rate that is significantlygreater than (e.g., at least 5 times, at least 10 times, at least 20times, at least 50 times, up to 100 times, or between about 10 times andabout 100 times) the spring rate of the return spring 124, such that theelement 127 does not begin to measurably compress until an actuatorpressure greater than the base operating pressure is applied. In oneexemplary embodiment, the actuator return spring may have a spring rateof about 200 lbs/in, and the elastically deformable element may have aneffective spring rate of about 10,000 lbs/in. In one such arrangement,the return spring 124 may provide for a base actuation (e.g.,corresponding to a minimum desirable flow capacity) at a first fluidpressure (e.g., about 40 psig), while the elastically deformable element127 may provide for further actuation, between the base actuation and amaximum actuation, at actuation pressures between the first fluidpressure and a second fluid pressure (e.g., about 80 psig, or up toabout two times the first fluid pressure). While the elasticallydeformable element 127 may provide for differing amounts of flowcapacity adjustment, in one embodiment, movement of the piston from thespring return position to the first actuated position comprises axialmovement of the piston of a first distance, and movement of the pistonfrom the first actuated position to the second actuated positioncomprises axial movement of the piston of a second distance less thanabout 20% of the first distance, such that flow capacity adjustmentbetween the first open position and a second open or maximum flowposition is limited to a small fraction (e.g., less than 10%) of thetotal maximum flow capacity (e.g., a base actuated Cv of about 0.59 anda maximum actuated Cv of about 0.64). In other embodiments, the seconddistance may be greater than the first distance (e.g., greater thanabout five times the first distance, or greater than about 20 times thefirst distance), such that the valve flow rate may be adjusted to aselected flow rate across a majority, or nearly an entirety, or anentirety of the flow rate range between closed and fully open positions.

The relatively high spring rate of the elastically deformable element127, resulting in a spring rate that is substantially constant betweenthe first and second actuated positions of the piston may allow forprecise control of the flow capacity over a relatively small flowcapacity range, with incremental increases in fluid pressure between thefirst fluid pressure and the second fluid pressure causing proportionalincremental movement of the piston between the first actuated positionand the second actuated position.

In use, flow capacity may be remotely and/or automatically adjusted byadjusting the fluid pressure to the actuator for controlled compressionof the elastically deformable element. Many different devices andarrangements may be used to control or adjust fluid pressure to theactuator, including, for example, conventional pressure regulators. Theabove incorporated '937 Application describes a pilot valve arrangementthat may be used to adjust actuator inlet pressure by controlling pulsedoperation of pressurized fluid supply and venting valves.

FIG. 5 illustrates an exemplary actuator 200 adapted to include one ormore elastically deformable elements configured to provide adjustableflow capacity in response to adjustment of the actuator inlet pressure.The actuator assembly 200 includes a housing 210 defining an inlet port211 and first and second piston chambers 212, 214 (e.g., separated by apartition plate 230) receiving first and second force transmittingpistons 220, 240. The second piston 240 is integrated with an outputshaft 245 that extends through an output port 215 in the actuatorhousing 210, for applying an output force to a valve element in a valve(not shown) with which the actuator 200 is assembled. The first pistonchamber 212 also retains a biasing spring 250 that engages the firstpiston 220 to force the first and second pistons 220, 240 downward. Tooperate the actuator 200, pressurized actuator fluid (e.g., air) appliedto the inlet port 211 passes through passages 223, 243 in the first andsecond pistons 220, 240 to pressurize lower portions of the pistonchambers 212, 214, forcing the pistons upward against the biasing spring250 to move the output shaft 245 upward and one of the first and secondpiston 220, 240 into direct or indirect engagement with a stop portionof the actuator housing 210 (as described in greater detail below).

As shown in FIG. 5 , an elastically deformable element may be providedin a variety of locations between the second piston 240 and the stopportion. As one example, one or more Belleville spring washers 260 a (orother such elastically deformable element(s)) may be provided betweenthe upper, first piston 220 and the lower, second piston 240 (e.g., in alower counterbore 226 a in the first piston 220). In such anarrangement, the washer 260 a travels with the first and second pistons220, 240 during actuation to the first actuated position, without beingcompressed. At the first actuated position, when the first piston 220engages or contacts the actuator stop portion 218 a, additional fluidpressure applied to the actuator, beyond that required to hold thepistons against the return spring forces, compresses the Bellevillespring washer 260 a to axially advance the second piston 240 and outputshaft 245 with respect to the first piston 220 and stop portion 218 a,allowing the valve element to move further away from the valve seat (notshown) to increase the flow capacity through the valve.

As another example, one or more Belleville spring washers (or other suchelastically deformable element(s)) may additionally or alternatively beprovided between the upper, first piston 220 and the actuator stopportion 218. In one such exemplary arrangement, a Belleville springwasher 260 b may be positioned between an engagement portion 228 b on anupper stem 222 of the first piston 220 and an inner peripheral rib stopportion 218 b within the actuator inlet port 211. In another exemplaryarrangement, a Belleville spring washer 260 c may additionally oralternatively be positioned between an engagement portion 228 c on anupper shoulder portion 224 of the first piston 220 and an end face stopportion 218 c of the actuator inlet port 211. In such arrangements, theengagement portion 228 b, 228 c of the first piston 220 indirectlyengages the actuator stop portion 218 b, 218 c when the first and secondpistons 220, 240 are actuated to the first actuated position. Additionalfluid pressure applied to the actuator, beyond that required to hold thepistons against the return spring forces, compresses the Bellevillespring washer 260 b, 260 c to axially advance the pistons 220, 240 andoutput shaft 245 with respect to the stop portion 218 b, 218 c, allowingthe valve element to move further away from the valve seat (not shown)to increase the flow capacity through the valve.

As another example, one or more Belleville spring washers (or other suchelastically deformable element(s)) may additionally or alternatively beprovided between the lower, second piston 240 and an actuator stopportion 218 d defined by the partition plate 230. In such anarrangement, an engagement portion 248 d on an upper shoulder portion244 of the second piston 240 indirectly engages the actuator stopportion 218 d when the first and second pistons 220, 240 are actuated tothe first actuated position. Additional fluid pressure applied to theactuator, beyond that required to hold the pistons against the returnspring forces, compresses the Belleville spring washer 260 d to axiallyadvance the pistons 220, 240 and output shaft 245 with respect to thestop portion 218 d, allowing the valve element to move further away fromthe valve seat (not shown) to increase the flow capacity through thevalve.

FIG. 6 illustrates an exemplary actuated valve assembly 301 including anactuator 300 assembled with a valve 380, with the actuator adapted toinclude one or more elastically deformable elements configured toprovide adjustable flow capacity in response to adjustment of theactuator inlet pressure. The valve 380 includes a valve body 381defining a flow path 382 and a valve element 383 (e.g., diaphragm)secured in the valve body by a threaded bonnet nut 389 and axiallymovable with respect to a valve seat 384 between closed and openpositions to selectively control (e.g., block or permit) fluid flowthrough the valve flow path 382. The actuator 300 includes a housing 310(e.g., threadably assembled first, second, and third housing members310-1, 310-2, 310-2) defining an inlet port 311 and first and secondpiston chambers 312, 314 (e.g., separated by a partition plate 330,which may be defined by the second housing member 310-2 as shown)receiving first and second force transmitting pistons 320, 340. Thesecond piston 340 is integrated with an output shaft 345 that extendsthrough an output port 315 in the actuator housing 310, for applying anoutput force to the valve element 383 in the valve 380. As shown in theillustrated embodiment, the actuator 300 may be spaced apart from thevalve 380 (e.g., to insulate the actuator from extreme system fluidtemperatures) by a bonnet extension 390 assembled between the actuatoroutlet port 315 and the valve bonnet nut 389 and a force transmittingshaft 392 disposed between the output shaft 345 and the diaphragm 383.In other embodiments (not shown), the actuator outlet port may beassembled directly to the valve (e.g., threaded to the bonnet nut).

The first piston chamber 312 also retains a biasing spring 350 thatengages the first piston 320 to force the first and second pistons 320,340 downward. To operate the actuator 300, pressurized actuator fluid(e.g., air) applied to the inlet port 311 passes through passages 323,343 in the first and second pistons 320, 340 to pressurize lowerportions of the piston chambers 312, 314, forcing the pistons upwardagainst the biasing spring 350 to move the output shaft 345 upward andone of the first and second pistons 320, 340 into direct or indirectengagement with a stop portion of the actuator housing 310 (as describedin greater detail below).

As shown in FIG. 6 , an elastically deformable element may be providedin a variety of locations between one of the pistons 320, 340 and a stopportion of the actuator housing. As one example, one or more Bellevillespring washers 360 a (or other such elastically deformable element(s))may be provided between the lower, second piston 340 and an actuatorstop portion 318 a defined by the partition plate 330. In such anarrangement, an engagement portion 348 a on an outer radial disk portion347 of the second piston 340 indirectly engages the actuator stopportion 318 a through the elastically deformable element 360 a when thefirst and second pistons 320, 340 are actuated to the first actuatedposition. Additional fluid pressure applied to the actuator inlet port311, beyond that required to hold the pistons against the return springforces, compresses the elastically deformable element 360 a to axiallyadvance the pistons 320, 340 and output shaft 345 with respect to thestop portion 318 a, allowing the valve element 383 to move further awayfrom the valve seat 384 to increase the flow capacity through the valve380.

As another example, one or more Belleville spring washers 360 b (orother such elastically deformable element(s)) may be provided betweenthe output shaft 345 (e.g., engaging a retaining ring 346 b assembledwith the output shaft) and an actuator stop portion 318 b defined by theactuator output port 315 (e.g., an end face of the actuator outputport). In such an arrangement, an engagement portion 346 b on the outputshaft 345 indirectly engages the actuator stop portion 318 b through theelastically deformable element 360 b when the first and second pistons320, 340 are actuated to the first actuated position. Additional fluidpressure applied to the actuator inlet port 311, beyond that required tohold the pistons 320, 340 against the return spring forces, compressesthe elastically deformable element 360 b to axially advance the pistons320, 340 and output shaft 345 with respect to the stop portion 318 b,allowing the valve element 383 to move further away from the valve seat384 to increase the flow capacity through the valve 380.

In other embodiments, other elastically deformable element arrangementsmay additionally or alternatively be used. For example, similar toexamples shown in FIG. 5 and described above, one or more elasticallydeformable elements may be provided between the upper piston stemportion and an actuator inlet port stop portion (e.g., at location 360 cin FIG. 6 ), between the upper piston disk portion 327 and the actuatorinlet port end face (at location 360 d), or between the upper piston 320and the lower piston (at location 360 e).

In still other exemplary embodiments, the elastically deformable elementmay additionally or alternatively be integral with the piston (e.g., anelastically deformable web of the piston(s) or an elasticallycompressible shaft/stem of the piston) and/or integral with the actuatorstop (e.g., an elastically deformable tab or flange of the actuatorstop).

Although the invention has been disclosed and described with respect tocertain exemplary embodiments, certain variations and modifications mayoccur to those skilled in the art upon reading this specification. Anysuch variations and modifications are within the purview of theinvention notwithstanding the defining limitations of the accompanyingclaims and equivalents thereof. Accordingly, departures may be made fromsuch details without departing from the spirit or scope of theapplicant's general inventive concept.

We claim:
 1. An actuated valve assembly comprising: a valve including avalve body defining a flow path and a valve element axially movable toselectively control fluid flow through the valve flow path; an actuatorassembled with the valve, the actuator comprising: a housing defining aninlet port; a piston disposed within the housing, wherein the piston isoperatively connected with the valve element for axial movement of thevalve element; a return spring disposed within the housing andconfigured to apply a first biasing force to the piston to move thepiston toward a spring return position; and an elastically deformableelement; wherein a first fluid pressure applied to the inlet port movesthe piston against the first biasing force of the return spring to afirst actuated position in which the piston indirectly engages a stopportion of the housing through at least the elastically deformableelement; wherein a second fluid pressure, greater than the first fluidpressure, applied to the inlet port moves the piston against a secondbiasing force of the elastically deformable element to compress theelastically deformable element and to move the piston to a secondactuated position beyond the first actuated position; and wherein theelastically deformable element has a spring rate that provides forproportional incremental movement of the piston between the firstactuated position and the second actuated position in response toincremental increases in fluid pressure applied to the inlet portbetween the first fluid pressure and the second fluid pressure.
 2. Theactuated valve assembly of claim 1, wherein application of the firstfluid pressure to the inlet port moves the piston against the firstbiasing force of the return spring without compression of theelastically deformable element.
 3. The actuated valve assembly of claim1, wherein when the actuator is in the spring return position the valveelement is in a closed position against a valve seat in the valve body.4. The actuated valve assembly of claim 1, wherein when the actuator isin the first actuated position, the valve element is in a partial flowposition.
 5. The actuated valve assembly of claim 4, wherein when theactuator is in the second actuated position, the valve element is in afull flow position having a full flow coefficient greater than a partialflow coefficient in the partial flow position.
 6. The actuated valveassembly of claim 5, wherein the full flow coefficient is up to about10% greater than the partial flow coefficient.
 7. The actuated valveassembly of claim 1, wherein the elastically deformable elementcomprises at least one Belleville spring washer.
 8. The actuated valveassembly of claim 1, wherein the elastically deformable element has aspring rate at least about 5 times a spring rate of the return spring.9. The actuated valve assembly of claim 1, wherein the elasticallydeformable element has a spring rate up to about 100 times a spring rateof the return spring.
 10. The actuated valve assembly of claim 1,wherein the second fluid pressure is up to about two times the firstfluid pressure.
 11. The actuated valve assembly of claim 1, whereinmovement of the piston from the spring return position to the firstactuated position comprises axial movement of the piston of a firstdistance, and movement of the piston from the first actuated position tothe second actuated position comprises axial movement of the piston of asecond distance less than about 20% of the first distance.
 12. Theactuated valve assembly of claim 1, wherein movement of the piston fromthe spring return position to the first actuated position comprisesaxial movement of the piston of a first distance, and movement of thepiston from the first actuated position to the second actuated positioncomprises axial movement of the piston of a second distance greater thanthe first distance.
 13. The actuated valve assembly of claim 1, whereinthe piston comprises a stem portion extending into the inlet port of thehousing, and a disk portion extending radially outward from the stemportion, and wherein the stop portion is defined by an internal surfaceof the actuator inlet port, and the elastically deformable element isdisposed between the internal surface of the inlet port and an endportion of the stem portion.
 14. The actuated valve assembly of claim 1,wherein the piston is a first piston, and wherein the actuator furthercomprises a second piston disposed within the housing, wherein the firstfluid pressure applied to the inlet port moves the second piston againstthe first biasing force of the return spring to a first actuatedposition of the second piston, and wherein the stop portion is definedby an end face of the inlet port, and the elastically deformable elementis disposed between the first piston and the second piston.
 15. Theactuated valve assembly of claim 1, wherein the piston comprises anoutput shaft extending through an output port in the housing to apply anoutput force to the valve element, wherein the stop portion is definedby the output port, and the elastically deformable element is disposedbetween the output shaft and the output port.
 17. The actuated valveassembly of claim 1, wherein the elastically deformable element isdisposed between the piston and the stop portion of the housing.
 18. Theactuated valve assembly of claim 1, wherein the elastically deformableelement is integral with the piston.
 19. The actuated valve assembly ofclaim 1, wherein the elastically deformable element is integral with thestop portion of the housing.
 20. The actuated valve assembly of claim 1,wherein the elastically deformable element is configured to move withthe piston between the spring return position and the first actuatedposition.